Advantages of enameled round aluminum wire:
1. Comparing with enameled copper wire, the enameled aluminum wire is easy to manufacture coil, because the surface of the enameled aluminum wire has a solidity oxidation film with good insulation effect and long use life-span.
2. Because excellent insulation of aluminum wire, its enduring temperature is higher 20℃ than enameled wire.
3. Because aluminum is lighter 1/3 than copper, so that cost can be reduced a lot, and it is easy to accrete to fixity, reducing the freight and operation.
Suitable self-adhesion film: as well as copper wire, Aluminum also can use alcohol and hot air self-adhesion lacquer.
Remark: the special specification can be produced and accustomed according to requirements of clients.
Spec. of enamelled aluminum wire
Name: Enamelled aluminum wire
Models: UEW/PEW/SEIW/EIW/EAIW/AIW/NEW
Specifications Range: 0.1—6.00MM
Temperature endurance: 130℃/155℃/180℃/200℃/220℃(passed UL and SGS environment test)
Implementation of the standards: Enterprise standard or customer standard.
Packaging: packed in cases and fiber drums or required by the customers.
Application areas: The products can be widely applied to various electric machines and appliances such as automobile Details:
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alunimum wire
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products category
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traits
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ployester enamedlled alunimum wire
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The product shows nice mechanical properties, electrical properties and resistance to chemical
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solderable enamelled alunimum wire
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Can be soldered directly without removing coatings; no pinholes after elongated or winded;
Can be made into red, green, blue or other colourful wires to distinguish different types of wires and joints in use.
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high temperature resistant and refrigerant resistant enamelled alunimum wire
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The series of products perform excellent resistance to high temperature and heat shock, nice mechanical properties, high cut through temperature and fine resistance to refrigerant. They are suitable for high-speed winding.
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enamelled alunimum wire overcoated with polyamide
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Enamelled round copper wire overcoated with polyamide is produced by adding a layer of polyamide over the surface of single coating enamelled round copper wire. So it not only keeps the traits of the single coating enamelled wire, but also performs other better characteristics, such as smaller friction coefficient, good resistance to abrasion, and excellent properties on winding.
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Self-solderable Polyurethane Enamelled Round Aluminum Wire
Models: QA,UEW(L)
Specifications Range: ф0.100 – ф4.000mm
Implementation of the standards: IEC317, NEMA, JIS, GB6109, enterprise standard or customer standard
Packaging: packed in cases and fiber drums or required by the customers.
Product characteristics : It has self solderability, no pinhole, high frequency resistance, high breakdown voltage, small diel
Application areas: It is applied to modern meters, instruments and household appliances, especially TV sets, computer .
Category: SOLDERABLE ENAMELLED
Details:Partial test data
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Item
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Standard value
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Measured value
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Conductor diameter
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0.158-0.163mm
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0.159 mm
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Insulation thickness
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≥0.023mm
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0.028 mm
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Maximum overall diameter of enamelled wire
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0.181mm
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0.177 mm
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Electrical resistance
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1.3119-1.4374Ω/m
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1.4128Ω/m
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Elongation
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≥15%
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23%
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Springiness
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--
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--
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Jerk
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≥2m/s, No cracking for the varnish
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OK
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Heat shock
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155±5℃, 2D, No cracking for the varnish
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OK
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Cut through
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170℃, 2Min, No cut through
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OK
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Resistance to solvents
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>1h
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OK
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Room-temperature breakdown voltage
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≥3.0kv
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5.3 kv
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Pinhole of test
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≤5(12v,6m)
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0
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Continuity of insulation
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≤10(1.5 kv,30m)
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0
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Solderability
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375℃±5℃, 2s
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OK
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155-class Modified Polyester Enamelled Round Aluminum Wire
Models: QZ(G)/155(L),PEW/A/155
Specifications Range: Ф0.100 –Ф4.500mm
Implementation of the standards: IEC317, NEMA, JIS, GB6109, enterprise standard or customer standard
Packaging: packed in cases and fiber drums or required by the customers.
Product characteristics: It has excellent heat resistance, high mechanical strength, wear resistance and good adherence.
Application areas: It is widely applied to windings, coils and others of electric machines, electric appliances, and meters
Category: POLYESTER ENAMELLED
Details: Partial test data (0.300mm)
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Item
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Standard value
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Measured value
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Conductor dimension
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0.298-0.304 mm
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0.300 mm
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Insulation thickness
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≥0.035mm
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0.045 mm
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Maximum overall diameter of enamelled wire
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0.352mm
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0.346 mm
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Electrical resistance
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0.3725-0.4096Ω/m
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0.3822Ω/m
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Elongation
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≥15%
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31%
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Springiness
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≤53°C
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27°C
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Jerk
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≥2m/s, No cracking for the varnish
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OK
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Heat shock
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175±5℃, 6D,No cracking for the varnish
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OK
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Cut through
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240℃, 2min, No cut through
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OK
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Resistance to solvents
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>2h
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OK
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Room-temperature breakdown voltage
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≥4.3 kv
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8.2 kv
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High-temperature breakdown voltage
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≥2.8 kv
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6.8 kv
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Continuity of insulation
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≤10(1.5kv,30m)
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0
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180-class Polyester-imide Enamelled Round Aluminum Wire
Models: QZY/180(L),EIW/A/180
Specifications Range: Ф0.100 – Ф4.500mm
Implementation of the standards: IEC317, NEMA, JIS, GB6109, enterprise standard or customer standard
Packaging: packed in cases and fiber drums or required by the customers.
Product characteristics: It has high heat resistance temperature, good heat shock and cut through performances and other characteristics
Application areas : It is mainly applied to various electric machines and electric appliances with high temperature
Category: POLYESTER ENAMELLED
Details: Partial test data (0.800mm)
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Item
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Standard value
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Measured value
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Conductor dimension
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0.798-0.807mm
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0.798 mm
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Insulation thickness
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≥0.058mm
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0.073 mm
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Maximum overall diameter of enamelled wire
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0.882mm
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0.871 mm
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Electrical resistance
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0.05274-0.05721Ω/m
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0.05325Ω/m
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Elongation
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≥15%
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29%
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Springiness
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≤42°C
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28°C
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Jerk
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≥2m/s, No cracking for the varnish
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OK
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Heat shock
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220℃, 2D, No cracking for the varnish
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OK
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Thermoplastic flow
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≥300℃
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380℃
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Room-temperature breakdown voltage
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≥5.3kv
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9.6 kv
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High-temperature breakdown voltage
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≥3.5kv
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7.7 kv
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Continuity of insulation
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≤10(1.5kv ,30m)
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0
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200-class Polyester (imide) Overcoated with Polyamide-imide Enamelled Round Aluminum Wire
Models: Q(ZY/XY)/200(L),EI/AIW/A/200
Specifications Range: Ф0.100—Ф4.500mm
Implementation of the standards: IEC317, NEMA, JIS, GB6109, enterprise standard or customer standard
Packaging: packed in cases and fiber drums or required by the customers.
Product characteristics: It has excellent resistance to heat, wear and refrigerant.
Application areas : It is applied to electric machines with high temperature, high speed and frequent start, impervious
Category: HIGH TEMPERATURE RESISTANT AND REFRIGERANT RESISTANT ENAMELLED
Details: Partial test data (0.160mm)
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Item
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Standard value
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Measured value
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Conductor dimension
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0.157-0.163mm
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0.161 mm
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Insulation thickness
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≥0.023mm
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0.030 mm
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Maximum overall diameter of enamelled wire
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0.194mm
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0.189 mm
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Electrical resistance
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1.2958-1.4558Ω/m
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1.3102Ω/m
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Elongation
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≥15%
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23%
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Springiness
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--
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--
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Jerk
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≥2m/s, No cracking for the varnish
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OK
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Heat shock
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220℃, 3D, No cracking for the varnish
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OK
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Thermoplastic flow
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≥300℃
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430℃
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Resistance to solvents
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>2h
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OK
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Room-temperature breakdown voltage
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≥3.2kv
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5.9 kv
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High-temperature breakdown voltage
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≥2.0kv
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5.1 kv
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Continuity of insulation
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≤10(1.5kv,30m)
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0
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220-class Polyester (imide) Overcoated with Polyamide-imide Enamelled Round Aluminum Wire
Models: Q(ZY/XY)/220(L),EI/AIW/A/220
Specifications Range: Ф0.100—Ф4.500mm
Implementation of the standards: IEC317, NEMA, JIS, GB6109, enterprise standard or customer standard
Packaging: packed in cases and fiber drums or required by the customers.
Product characteristics: It has excellent resistance to heat, wear and refrigerant.
Application areas : It is applied to electric machines with high temperature, high speed and frequent start, impervious
Category: HIGH TEMPERATURE RESISTANT AND REFRIGERANT RESISTANT ENAMELLED
Details: Partial test data (0.160mm)
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Item
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Standard value
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Measured value
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Conductor dimension
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0.157-0.163mm
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0.161 mm
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Insulation thickness
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≥0.023mm
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0.030 mm
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Maximum overall diameter of enamelled wire
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0.194mm
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0.189 mm
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Electrical resistance
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1.2958-1.4558Ω/m
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1.3102Ω/m
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Elongation
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≥15%
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23%
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Springiness
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--
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--
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Jerk
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≥2m/s, No cracking for the varnish
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OK
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Heat shock
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220℃, 3D, No cracking for the varnish
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OK
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Thermoplastic flow
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≥300℃
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430℃
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Resistance to solvents
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>2h
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OK
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Room-temperature breakdown voltage
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≥3.2kv
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5.9 kv
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High-temperature breakdown voltage
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≥2.0kv
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5.1 kv
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Continuity of insulation
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≤10 (1.5kv,30m)
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0
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Enamelled Aluminium Flat Wire